Machine Bed:
The
one-piece machine bed and base casting is made of a high-density
Meehanite processed cast iron structure that isheavily ribbed to
increase lateral stiffness and maximize stress absorption during the
turning process. The torque-tube casting is perfectly symmetrical
to ensure that no twisting occurs in the bed during heavy cutting or
as a result of thermal migration. The low center of gravity cast bed
weighs nearly 6,000 pounds and the design gives superb vibration
control, which provides for superior surface finish and increased
tool life. The assembled machine weighs over 8,000-pounds making it
the heaviest machine in its class.
Machine Ways –
All five axis; X, Y, Z, X2 & Z2 utilize heavy-duty linear ways made
in Germany by the prestigious INA Linear Way Grüppe (Germany)
to ensure sustained high accuracy machining results. The faster
rapid traverse rates reduce non-cutting time and the low stick/slip
characteristics of the INA liner way design ensure superior complex
workpiece shape definition because the axes follow the control
contour commands more exactly.
Ballscrews & Bearings:
INA
Premium quality double-nut ballscrews and guideways are utilized to
ensure high accuracy and long service life. The ballscrew nuts are
preloaded and forced lubricated and are laser aligned during machine
assembly. The ballscrew rotational torque is checked over the entire
travel length to ensure a non-binding assembly so as to minimize
wear and thermal migration that would adversely effect machine
accuracy.
Machine Spindle:
The machine spindles are supported in two matched-sets of high
quality NSK Class-7 (P4) bearings, which are lubricated for
life. The spindles are dynamically balanced to eliminate vibration
for better surface finish and workpiece accuracy. This extra
attention to detail in assembly produces a spindle that generates
less heat and maintains a longer operational service life. Every
spindle is put through a 72-hour test run prior to assembly that
records any thermal gradients or spindle vibration. This process
ensures many years of trouble-free production usage. The spindle is
driven by a multi-ribbed offset drive belt to enhance the cutting
torque power range for more efficient metal removal over a wider
range of spindle speeds.
Spindle Motor :
The
spindles are both driven by highly reliable Mitsubishi MEL-PRO
series motors designed specifically for heavy-duty machine tool
applications. The motors are balanced within 5-microns to provide
state-of-the-art surface finishes. The motors are designed with
less rotor inertia that standard induction motors and features a
large diameter output shaft and heavy-duty radial load bearings for
a long service life. This means faster acceleration/deceleration
rates and reduced cycle time for increased productivity. The
Mitsubishi MEL-PRO series motor is matched to a Mitsubishi MEL-PRO
servo amplifier module which provides a variable current to the
spindle motor ensuring high reliability and accuracy in angular
positioning for superior thread-start positioning, engraving, and
other live tool machining where accurate angularity is required.
For Bar work, 2nd Operation machining, & Chucking work, all with
subspindle capability!
Brushless Axis Motors:
All
three axis motors use the high-performance Mitsubishi MEL-PRO
Brushless AC servo motors that provide for less wear and are totally
enclosed to ensure no dust or damage to the motor for increased
reliability. This Brushless AC motor design improves productivity
by accepting higher voltages and increased current for faster
acceleration and deceleration. All six Mitsubishi MEL-PRO motor
amplifies are contained in a separate electrical enclosure that has
its own heat exchanger to maintain the appropriate operating
temperature.
Automatic Lubrication System:
The
automatic lubrication system operates on a timed interval and
monitors low oil level and will stop the machine at the end of the
current cycle if a fault condition occurs. The lube system is
housed in a recess in the casting to ensure that it cannot be
damaged by any passing shear hazard. A meter valve regulates oil
flow, which is pumped at timed intervals through nylon tubes to
distributor orifices at the ways and ballscrews.
Main
Spindle:
• 10-HP
– 6000 rpm (Optional 10hp)
• C Axis 360,000 position
• Traub A-32 Collets and Optional Brown & Sharpe
“Dead-Length” #22 Collet
• Hydraulic collet chucking
• 4-Axes Servo Motor Control – X,Y,Z & C axis
• 6-Turning Tools - ½” x ½” x 5”
• 5-End Working Drill /Bore /Tapping Tools – Using ER20
Collet Chucks
• 4-Overhead Radial Driven Tool Stations – 6000 rpm – 1.0HP –
ER20 Collet Chucks
• 3- Axial Driven Tool Stations – 6000 rpm – 1.5kw – ER20
Collet Chucks
• 18 Tools Total
Counter Spindle:
• 5
HP – 6000 rpm (Optional 10hp)
• C- axis with 360,000 positions
• Traub A-32 Collets and Optional Brown & Sharpe
“Dead-Length” #22 Collet
• 3-Axes Machining Capability – X,Z,C
• 4-Turning / Drilling / Boring Stations that permit
simultaneous front & back machining. (Power Optional)
• 5-End Working Drill /Bore /Tap Tools - ER 20 Collet Chucks
(Optional) non-simultaneous Machining
• 9-Back Working Tools
• 27-Cutting Tools Total
The GANESH CYCLONE-CS 32 offered with the following
features:
Pneumatic Programmable counter spindle parts ejection
Chip auger system with chip cart
Programmable parts catcher & Part conveyor with parts catcher basket
Traub a-32 Collet “dead length” screw machine collet system (2) for
bar stock up to 1.250”
Sliding Head Stock w/out a Guide Bushing
Set of hand tools for machine operation and a set of machine
leveling pads
STANDARD MACHINE ACCESSORIES INCLUDED :
2.2-hp Coolant System with double coolant filtration
Tool Box & Tool Kit
Automatic barfeed interface
ER20 Collet Extensions – Total of 6
Traub “Dead-Length” A-32 Collet Chuck
Finished parts catcher and parts conveyor
Sub spindle air blow and finished parts ejector
Automatic spiral chip conveyor and wheeled chip cart
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