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Specifications:
Cyclone CY 25/32 By
Ganesh Machinery
4 Axis - Sliding Headstock - 7 Live Tools - C Axis
- Screw Machine |
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Machine Bed -
The one-piece machine bed and base casting is made of a high-density Meehanite processed cast iron structure that is
heavily ribbed to increase lateral stiffness and maximize stress absorption during the turning process. The torque-tube
casting is perfectly symmetrical to ensure that no twisting occurs in the bed during heavy cutting or as a result of thermal
migration. The low center of gravity cast bed weighs nearly 4,000 pounds and the design gives superb vibration control,
which provides for superior surface finish and increased tool life. The assembled machine weighs over 4,900 pounds
making it the heaviest machine in its class.
Machine Ways –
All three axis; X, Y & Z utilize heavy-duty linear ways made in Japan by
THK.
ensure sustained high accuracy machining results. The faster rapid traverse rates reduce non-cutting time and the low
stick/slip characteristics of the INA liner way design ensure superior complex workpiece shape definition because the axes
follow the control contour commands more exactly.
Ballscrews & Bearings –
Premium quality double-nut ballscrews and guideways are utilized to ensure high accuracy and long service life. The
ballscrew nuts are preloaded and forced lubricated and are laser aligned during machine assembly. The ballscrew
rotational torque is checked over the entire travel length to ensure a non-binding assembly so as to minimize wear and
thermal migration that would adversely effect machine accuracy.
Machine Spindle -
The machine spindle is supported in two matched-sets of high quality NSK Class-7 (P4) bearings, which are lubricated for
life. The spindle is dynamically balanced to eliminate vibration for better surface finish and workpiece accuracy. This
extra attention to detail in assembly produces a spindle that generates less heat and maintains a longer operational
service life. Every spindle is put through a 72-hour test run prior to assembly that records any thermal gradients or
spindle vibration. This process ensures many years of trouble-free production usage. The spindle is driven by a multi-
ribbed offset drive belt to enhance the cutting torque power range for more efficient metal removal over a wider range of
spindle speeds.
Spindle Motor -
The spindle is driven by highly reliable Mitsubishi MEL-PRO series motors designed specifically for heavy-duty machine
tool applications. The motor is balanced within 5-microns to provide state-of-the-art surface finishes. The motor is
designed with less rotor inertia that standard induction motors and features a large diameter output shaft and heavy-duty
radial load bearings for a long service life. This means faster acceleration/deceleration rates and reduced cycle time for
increased productivity. The Mitsubishi MEL-PRO series motor is matched to a Mitsubishi MEL-PRO servo amplifier module
which provides a variable current to the spindle motor ensuring high reliability and accuracy in angular positioning for
superior thread-start positioning, engraving, and other live tool machining where accurate angularity is required.
For Bar work, 2nd Operation machining, & Chucking work.
Brushless Axis Motors -
All three axis motors use the high-performance Mitsubishi MEL-PRO Brushless AC servo motors that provide for less wear
and are totally enclosed to ensure no dust or damage to the motor for increased reliability. This Brushless AC motor
design improves productivity by accepting higher voltages and increased current for faster acceleration and
deceleration. All six Mitsubishi MEL-PRO motor amplifies are contained in a separate electrical enclosure that has its own
heat exchanger to maintain the appropriate operating temperature.
Automatic Lubrication System –
The automatic lubrication system operates on a timed interval and monitors low oil level and will stop the machine at the
end of the current cycle if a fault condition occurs. The lube system is housed in a recess in the casting to ensure that it
cannot be damaged by any passing shear hazard. A meter valve regulates oil flow, which is pumped at timed intervals
through nylon tubes to distributor orifices at the ways and ballscrews.
Main Spindle -
• 5-HP – 6000 rpm (Optional 10hp)
• C Axis 360,000 position
• Brown & Sharpe “Dead-Length” #21 Collet (Optional Collet Systems Available)
• 4-Axes Servo Motor Control – X,Y,Z & C axis
• 6-Turning Tools - ½” x ½” x 5”
• 5-End Working Drill /Bore /Tapping Tools – Using ER20 Collet Chucks
• 4-Side Radial Driven Tool Stations – 6000 rpm – 1.0HP – ER20 Collet Chucks
• 3- Axial Driven Tool Stations – 6000 rpm – 1.0 HP – ER20 Collet Chucks
• 18 Tools Total
The GANESH CYCLONE CY 25/32 production package is offered with the following features:
Pneumatic Programmable counter spindle parts ejection
Chip auger system with chip cart
Programmable parts catcher & Part conveyor with parts catcher basket
Brown & Sharpe #21 “dead length” screw machine collet system (2) for bar stock up to 1”
Set of hand tools for machine operation and a set of machine leveling pads
STANDARD MACHINE ACCESSORIES INCLUDED IN PRODUCTION PACKAGE:
¾-hp Coolant System with double coolant filtration
Tool Box & Tool Kit
Automatic barfeed interface
ER20 Collet Extensions – Total of 6
Brown & Sharp “Dead-Length” #21 Collet Chuck
Finished parts catcher and parts conveyor
Sub spindle air blow and finished parts ejector
Automatic spiral chip conveyor and wheeled chip cart
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Main Spindle: |
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Spindle
Motor: |
7.5 HP Peak (5 HP Continuous) |
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Maximum RPM |
6,000 RPM |
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Spindle Nose: |
A2-4 |
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Collet Nose |
Brown & Sharpe “Dead-Length” #21 Collet |
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Maximum Barstock Diameter: |
1” |
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X-axis
Travel: |
7.28” |
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Y-axis
Travel: |
19.29” |
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Z-axis
Travel: |
6.50” |
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Rapid Travel Speed: |
709 inch/minute |
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Minimum input
unit |
50 millionths (0.00005”) |
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No. of OD Turning Tools: |
6 Tools |
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No. of ID Turning Tools |
5 Tools |
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OD Turning Tool size |
½” (5/8” Optional) |
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ID Turning
Tool size |
1” |
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Center Height
above floor |
38” |
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Live Tooling: |
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Cross slide live tools: |
4 |
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Front slide
live tools: |
3 |
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Live tool collet
size |
ER-20 |
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Max RPM for live tools |
4,000 RPM |
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Machine Dimensions: |
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Length: |
83" (2100mm) |
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Width: |
52" (1320mm) |
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Height:
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75" (1900mm) |
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Net Weight: |
4850 pounds (2200 kgs) |
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Coolant Pump
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¾ HP |
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Lubrication distribution: |
3-6 cc / 15 minutes |
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